以上就是火电企业管控一体化系统实施中的关键技术,也是系统开发成功的关键所在。
四、国内外系统的技术发展情况
1.国外发展动态
目前国外可以成套提供(集成)管控一体化计算机系统的国家主要有美国的Honeywell、Foxboro及德国的Siemens等。
随着计算机、网络、现场总线等技术的发展,国外的DCS系统也在不断发展、不断完善,其技术发展的特点如下:
(1)基础硬件和软件由专用产品系统发展为通用、标准化产品系统。
(2)系统体系结构由集中结构向分布式结构、进而向客户机/服务器结构方向发展,并在此基础上发展成基于Intenet/Intranet技术的全企业自动化系统(即所谓BS结构——Browser/Server结构)。
(3)系统软件采用了窗口技术、面向对象技术、多媒体技术等软件新技术。
窗口技术提供了丰富灵活的人机界面功能,使CRT屏幕的作用大大加强,且操作简洁快速。
面向对象技术的图形可以更加灵活地再现工厂各部分的实时状态,并且具有立体图显示和动画功能,以使操作员动态地掌握现场运行情况。在对象图形的基础上,近年来面向对象的编程和对象数据库有了很大的发展,这使得计算机软件更贴近现场设备,并可以根据各个现场设备的实时状态提供有力的手段,同时为引入人工智能技术打下了基础。TRICONEX 8106
(4)应用软件及系统更加实用、方便、可靠。
2.国内概况
目前国内除了北京和利时公司外,还没有第二家公司的产品可以实现管理和控制的无缝连接,实现企业管控一体化。而在火电企业中,实现管控一体化方案的极少。
3.国内外系统的技术对比情况
将国内厂家所采用的技术和系统的技术水平与国外最先进的同类技术和系统进行比较,在系统基础、体系结构、软件技术和应用设计基础方面水平相当,但在企业经营、决策建模和应用方面还有差距。
五、结论
根据系统技术和性能价格比等方面的比较,火电企业实施管控一体化方案可优先考虑国内产品。因为在系统基础、体系结构、软件技术水平和应用设计基础等方面,国内产品已达国际先进水平,并可实现无缝连接,而ERP管理子系统可根据需求方便修改和升级。但在实施火电企业管控一体化方案时,无论采用国内厂家产品还是国外先进产品,都应注意解决以下几个问题:
(1)在制定火电企业实施管控一体化方案时,应将先进的现代化管理思想嵌入一体化系统。这是方案的难点,也是系统实施成功的关键,是全方位提高火电企业能力水平的基础。
(2)现在越来越多的火电企业为适应新的发展形势,将状态检修的思想纳入到发电设备的日常检修和维护工作中,通过对设备状态的监测和诊断,实现设备的故障预诊断和寿命预测,从而合理地安排设备检修计划,保证设备安全、经济、长期运行。当前对设备状态的诊断技术和手段已成熟,但对设备故障和寿命的预测仍没有成熟理论和数学模型。另外,设备在故障和减少出力的状态下,对发电成本的影响分析,仍无法用定量分析代替定性分析。因此,在实施管控一体化系统时,应建立准确合理的状态检修数学模型,这样才能将系统充分融入火电企业的日常工作中,发挥最大效能。
(3)火力发电企业由于自身的独特性,管理体制和机构长期保持稳定,对先进管理思想的实施有一定难度。许多火电企业在实施MIS系统项目时,将现行管理体制嵌入系统中,制约了系统效能的发挥。因此,在实施管控一体化的过程中,如何将先进的管理思想纳入火电企业的管理体制,是必须解决的问题,这样才能确保系统效能的最大发挥,和促进火电企业能力水平全面提高。
USED* HARVARD TUMBLER W VDC SPEED CONTROL MODEL 906 50/60 HZ .5 AMP A-26256 (J6)
HELI-COIL 7/16-20 STI NF GH2 HSS A OVERSIZE HAND TAP LOT 2 NEW NO BOX (WL29-1)
NEW NO BOX GRAPHALLOY S124545-1 GRAPHITE METALIZING THRUST WASHEER (120-2)
SET OF 3 CARD TAPS 1/14-7 NC H1, HSI1 HSI (K2-2)
PHILIPS LTC 0430/21 A DIGITAL COLOR CAMERA W/ LTC 3364/30 LENS + mount (WL7)
NEW IN BOX WESTINGHOUSE CLS-15 591C142G08 FUSE 230 AMP (M2)
REXROTH 4WEH22E74/6EW11?0N9ETZ45 4WE6J61/EW110N9?DAL DIRECTIONAL VALVE NEW (LL2)
NEW REXROTH 4WE10H40/CW110N?9DAL DIRECTIONAL CONTROL VALVE Z2FS 10-5-31V (LL2)
LOT OF 1581 AMMO PACK SAMSUNG MPSA27 TRANSISTORS 500UA NPN DARLINGTON T092 (118)
NIB** 1/2" HOFFMAN E59 PILOT OPER STEAM REG. 2100 MAIN VALVE SERIES 2000 (232)
NIB* A BOX OF 25 DIAMOND NO. 60 OFFSET CHAIN LINK C-7233-P (T3)
NEW IN BOX BOX JERGUSON 4506005 REFLEX SIGHT GLASS 15" 15-07623 (121-1)
NEW IN BOX OMRON POWER SUPPLY S8VM-05012C 100-240VAC 12VDC 4.3A (136-2)
USED GOOD FITGROUP INC PNEUMATIC DIAPHRAGM AUTOPUMP FOR AUTOFLEX/PRODOF?LEX (UU3)
CARRIER ESSEX HN 61HB 496 START RELAY NEW IN BOX (R6-1)
WESTINGHOUSE MCC BUCKET STARTER SIZE 2 A200M2CAC MCP03587C 7A (78)
NORTH AMERICAN CARBIDE INSERT 40 4 PR6066-2300B7 (S5-1)
OSRAM TELEVISION STUDIO LIGHT 41850SP (U3)
NEW TIMETECH SPRING WOUND TIMER 60 MINUTES WITH KNOB (169)
NEW, Marathon OXYGEN Monitor FDP121-OXY Dualpro for Oxygen Setup MM (B3)
RED HAT SOLENOID VALVE8262G212 PNEUMATIC PRESSURE REGULATOR 14R113FC (B6-1)
NEW* GE SB-10 PUSH or PULL 16SB10 226A9448G1X2 LATERAL SWITCH W/ COVER (F7)
NEW** GE SB-10 - 12" PUSH/PULL 16SB10 226A9725G1X2 LATERAL SWITCH W/ COVER (F7)
INDUS FORI-VISION 0316S CAM FUJINON 1:1.2/12MM *MISSING RIGHT CONTROL BUTTON(18)
NEW IN BOX RADIANT AIRWAY BEACON 1000W 120V T20 C13 FILA ASAR BASE DOWN (144-2)
GOOD XYG ETCHING SYSTEM 120V 20A 60HZ (80)
SUPER PRECISION CUTTERS MATERIAL FILM 78FSP NO 78 SERIES W/ BALDOR MOTORS (OR39)
NEW KOOLCARB COOLANT FEEDING CARBIDE TIPPED DRILL B323-REV.AW 95326 5937 (Z2-1)
NEW IN BOX PROTECTOSEAL 545A AUTO-CLOSE 2 1/2" 2 1/2IN DRUM VALVE (XX4)
LOT OF 3 NEW IN BOX OHMITE POTENTIOMETER CMU 1021 1.0 OHMS (DR1C-2)
SET OF 3 CARD HSA TAPS 11/16-11 NS CG 53 (BIN48)
NEW FLUID CONTROLS FCI 12-64-4/1.25”/2?”U/S/LD/H/5181-?W/FSS TEMP CONTROL (C5)
LOT OF 5000 NEW ON ROLL SEI DIODES DIODE R89-0040 CF 1/4 1-0M 5% (191-1)
LOT OF 2 NEW NO BOX DIODES 151RA30 THYRISTOR RECTIFIER (E7-3)
SANDPIPER PB1/2-A PNEUMATIC 1/2" DOUBLE DIAPHRAGM PUMP TYPE TGN-3-PP (XX2)
NEW IN BOX STA-SAF BSB RUPTURE DISC REVERSE BUCKLING DISC 77-4001 S90 3" (106)
GOOD* 115V VeriThread N8000 PROBE - THREAD AND BOLT HOLE TESTER DETECTOR (SS3)
PCI ELETRIC MOTOR BRAKE 6010Z 1 1/8” DIAM NEW (113)
Leads & Northrup 775 Doppler Flowmeter 775-1-120 120V AC-100 MA-50/60HZ (V5)
NEW, Automax Centura CPL22 Rotary Valve Actuator 115V, 60HZ , 0.5A (WL11)
NEW GEORG FISCHER GF ACTUATOR VALVE EA20 198150431 198.150.431 199.116.153 (KK1)
NEW NO PACKAGE 80010 SIGNAL CABLE 6 FT AS-W801-006 REV J 3M 3485-2400 (D2)
NIB EXCELON NORGREN REGULATOR FILTER B73G-2AK-QD3-RM?G F99 1/4 1342281 (118)
NO BRAND Twist Drill 8038 HS 275655-1 T-363149 NEW (323)
HYDAC FILTER ASSEMBLY LFBH3HC60G3BM1.?0 0060D003BH3HC MAWP 1500 PSI (116-3)
LOT OF 65 NEW CA3130AE RCA OPERATIONAL AMPLIFIER (325)
LOT OF 3 NEW R 16RIA60 BN BK 8910 DIODE (bin20)
LOT OF 17 NEW IN PACKAGE DANGER ELECTRICAL SHOCK HAZARD STICKER XS25352 (TT1)
NEW, Browning 5R5V118, Split Taper Sheave, 5 Groove, 5V - Belt, 11.8" Diameter
NEW RAULAND-BORG DCA 216 AUDIO DOMELESS ROOM CONTROLLER (204-2)
Milwaukee Gas Specialty Thermocouple Master Test Kit Milliamps Millivolts (J3)
NEW, Stren Heavy Cover Fishing Line 12LB. 750YDS Olive Green (DD2-1)
NEW OUT OF BOX PARKER AIR CYLINDER 02.00 CBB2MAU18A 30.00 250 PSI (305)
USED Cleveland Twist Drill MT-5221-B2 REV. R (323)
MINVAC CONEC GLASS INSTALLATION HANDLE AMV-500-SP-V (61)
DEMING ELECTRIC PUMP 5HP DAYTON MOTOR 1750RPM (40)
RONAN GOOD USED LEAK DETECTOR DETECTION CONTROLLER X76LVCS (247)
WESTINGHOUSE BUS DUCT FUSED SWITCH 1TAP-361 2528D46G01 30A (C7)
LOT OF 10 NEW IN BOX BUCHANAN HEAVY DUTY TERMINAL BLOCKS 213 DISCONTINUED(BI?N7)
NEW IN BOX 3M 5404 MOLDED RUBBER INLINE SPLICE KIT 15KV (124)
NIB NEW IN BOX DODGE PILLOW BLOCK BEARING SZ 214 2 1/2 SCM (II2)
GOOD U.S. ELECTRICAL MOTOR AND PUMP 230V 17.7/18.7A 60/50HZ 3540/2950RPM (8)
ENDRESS + HAUSER DELTRABAR TRASMITTER 6PJ1244 230 PSI NEW NO BOX (P4)
NEW EATON HYDROLINE HYDRAULIC CYLINDER R5C-2.5X3 1C8806-0345-1B (160)
LOT OF 33 NEW CAMLOCK DUST CAP CAPS PT 3/4 V STAINLESS STEEL (F8)
LOT OF 2000 NEW ON REEL SEI RSM1W 27K OHM 1W 5% (311)
NORTEL POWER PLANT INTERCONNECT & DISTRIBUTION UNIT MPR15 MFA50 (87)
LOT OF 2 NEW OHMITE POTENTIOMETER CMU1011 100 OHMS RV4NAYSD101A (DR1C-2)
NEW IN BOX SIEMENS 3TY6522-0A ARC CHUTE FOR 3TB52 CONTACTOR (N2)
NEW MCQUAY FASCO 1/4 HP MOTOR NIB 20/230 1675 rpm 7124-1566 1.6 amp (M6)
SMC HEAD LIFT CYLINDER CDS1FN140-160-J?51S-XC18 (P7)
MAGNETEK 1230-97S-500K BALLAST REPLACEMENT KIT 1000W S-52 LAMP NEW (DD5)
HONEYWELL PURPLE PEEPER WITH CABLES C7012E1112 120VAC 50/60 HZ (YY2)
MALLORY U45 MIDGETROL 250K OHM #2 TAPER NEW IN BOX (BB1-1)
BUSSMAN AGC-2 100A 250V AC 10KA 125V AC FUSES BOX:50 5 EACH CASE NEW (DD5)
TRICONEX 8106
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LOT OF 2 NEW IN BOX TIMKEN HM89411BEARING CONE (133-10)
NEW NIB OLD STOCK LOT OF 2 SQUARE D THERMAL OVERLOAD HEATERS B (181)
NIB** TIMKEN TAPERED ROLLER BEARING SET K35666, T68977, NA439-SW (327)
NICE 1953 ’53 PACKARD CLIPPER DISPLAY DEALER? 0-500-10-52 (I2)
JAMESBURY VALVE ACTUATOR VPVL300 SR4/5 B C 2" STAINLESS BALL VALVE ABB (II4)
NEW IN BOX NIB LOT OF 12 NEW ALLEN HEX KEY 9/16” LONG ARM (Z6)
NEW IN BOX ACCU-CODER 725H-PU ENCODER (280-7)
LOT OF 4 NEW ZENER DIODE 1N1604 IR (bin19)
AWS SNAP 9 MODEL SPR-930 A.C. VOLT-OHM-AMMETE?R 50-400Hz (K4-1)
BELKIN OMNI CUBE 2-PORT CONSOLE USED F1D092 USED WITHOUT BOX (WL32-3)
LAND CERL FLUXPROBE KW/M2 GENERATOR ROTOR WINDING DETECTOR IN CASE USED (M8)
DODGE FLEXIBLE WATER HOSE KIT SIZE 1-11/16 TO 3-7/16 SKT # 133344 (219-3)
LOT OF 5000 +/- NEW SEI R89-1441 RN 1/4W T1 249K 1% (126)
LOT OF 9 NEW IN BOX LATHEM TIME CLOCK RIBBON #19 BLUE (231-2)
NEW IN CEILING AIR CLEANER 17.5” X 48” X 24” 000285 (46)
NNB UNITED SCIENCES SIGNAL PROCESSOR BOARD 1003-0300-01 W/ 1003-0310-02 (98)
LOT OF 2 GOOD NICE 1675-12/1678-12 LOW VOLTAGE TRANSFORMER (VV5)
U.S. ELECTRICAL MOTOR 460V 18.5A 15.0HP 60HZ 3490RPM 3PHASE 215T FR (8)
LOT OF 9 NEW MOT HARRIS SIG CD4021AE RCA 223 (177)
NIB* RITTAL ELECTROMATE E604CHNF CONTINUOUS NEMA 4 HINGED ENCLOSURE (T4)
CM SERIES S MODEL 622 5 TON CHAIN HOIST GOOD LIFT 36FT OPER. CHAIN 20FT (62)
NEW ASHCROFT INDUSTRIAL DURALIFE PRESSURE GAUGE 25-1009SW-02L 100PSI (Y5)
NEW WOOD DALE INSERTION HEATER HEATING ELEMENT 0400C5 HDX10 240W (118-1)
NEW EATON HYDROLINE HYDRAULIC CYLINDER R2C-2.5X5 B11-72-2B1 (158)
NEW BROOKS INSTRUMENTS SIGHT GLASS FLOW METER W/ 1" SS 1110DK4YYDDAA (X1)
NEW UNUSED NO BOX 6 1/2" COUPLING FOR CONDUIT HEAVY STEEL FITTINGS ?? (VV3)
NO BRAND SCR RECITIFER CAPACITOR THYRISTOR 6 IN BOX NEW (RR3)
AT&T TN760C TIE TRUNK V2 CO TRUNK CARD GOOD USED (162)
NEW NIB TELEMECHANIQUE A203G12 3 PHASE SIZE 5 120V 60 HZ OPEN ENCLOSURE (232)
HELI-COIL 3/4-16 STI NF GH2 FIN PLUG THREAD TAPS LOT OF 4 NEW (WL35-2)
NEW NIB YOKOGAWA UT351 DIGITAL INDICATING CONROLLER STYLE S3 (UU2)
10 FANSTEEL INSERT NEW 2A5 SEC-44E4J (I5-1)
ALLEN BRADLEY SLC 500 INPUT MODULE 1746-OB16 SERIES C (285-4)
NEW LOT OF 2 PYROMATION TYPE K THERMOCOUPLE TEMP PROBE 2-3 PT (A2)
MALLORY TA253L TAB MOUNT CONT. 25K OHM #4 TAPER NEW IN BOX (BB1-1)
5 KENNAMETAL INSERT NEW KENLOC DNMG 432 KC810 (I5-1)
NEW LOT OF 650 REEL SILICONIX 17856 J112-TR1 VXX9448AF F13130 6% TRANSISTOR (L4)
GOULDS PUMP IMPELLER PUMP 2K403 9.00" DIA NEW IN BOX (AA2)
NEW IN BOX GE CAPACITOR 4M875 7.5UF 440VAC 97F9036 (D6-3)
NEW VORTEX ABB FLOWMETER 10VR1111BBH14C 10VR1 SIZE 1 " (WW5)
EUPEC 261087.10 5HN POWERBLOCK 125 DT250N (169-2)
NEW ECOTECH DISPLAY WITH BOARD 98000057SP (120-1)
NEW PARKER CONTROL VALVE H11VXBK023B 145PSI 120V/60Hz-115V/?50Hz (R2)
WALTRON UAI 9060 UAI9060 DISSOLVED OXYGEN ANALYZER K1223-003A (WL15)
WESTINGHOUSE BUCKET BREAKER REVERSING STARTER 201K2CA A200M2CAC 3A (78)
HYDRO-LINE CYLINDER R5J-1X10-N-1-2-?N-N-N-4-4-HA04-?4P (36)
LOT OF 17 NEW NO BOX BUSSMAN FWP-10B 10A IR 700V-200KA IR 700V-50KA (G2-3)
GE NEW FUSE 6R 9F60 LCB 206 9F60 LCB206 (FF4)
NEW NO BOX RECTIFIER DIODE SCR 1926A50H12A 7929 (C4-3)
LOT OF 1920 NEW KYOCERA CERAMIC RESONATORS KBR400MKSTR RMK50039 4MHZ (118)
NEW IN BOX MITUTYO 537663 STYLUS SP-71 3G (113-1)
AQUAFINE ULTRAVIOLET FOOD PROCESSING DISINFECTION UNIT RBE-6R FIL-TREK (56)
FUJITSU CARD FC9612H3M1 HC1A-3MR1 ISS.04 (R6-1)
NIB PROXIMITY LEVEL CONTROL FOR HAZARDOUS LOC. EX-GFD6A (WW3)
LEXEL ION LASER MODEL 95 SPECTRA PHYSICS 164 W/ POWER SUPPLY 109-002-06 35A (68)
NEW IN BOX PARKER SOLENOID VALVE B713KCH53A SS 1/2" 2 POS 120V (PP1-1)
PRECISION TWIST DRILL 23/32 R51 HS GN NEW (324)
LOT OF 5000 +/- NEW ROLL ON SEMICONDUCTOR 1N5232BRL DIODES (314)
New, ifs D1010WDM A Transceiver RS232/RS422 (288-2)
SIECOR SIGNAL CIRCUIT PROTECTOR 4B3ESC D40 10 12A3GA LOT 18 NEW IN BOX (TT3-2)
NEW IN BOX CHESTERTON 770 SEAL CARB STAINLESS STEEL SIZE 3.500 43439 (133)
GOOD USED ONAN TRANSFER SWITCH 220/240V 260 AMPS 600vac 306-2454 3PH OTBCB (94)
USED**GOOD G&L SERIES SSV PUMP 3SVA1J5D0 W/ BALDOR-RELIANCE MOTOR VM3613T (19)
NEW NO BOX ASCO VALVE USM8260100 24.9W AIR INERT GAS 125 PSI (D4-7)
ATLAS TRANSFORMER ST-6214 9106 24V PRI NEW NO BOX (P4-1)
NEW NIB BARKSDALE PRESSURE or VACUUM ACTUATED SWITCH D1H-H18SS (S22E)
NEW IN BOX MITUTYO 537663 STYLUS SP-71 3L (113-1)
MAGNETEK UNIVERSAL MAGNETIC HIGH PRESSURE SODIUM BALLAST 1230-92S-500K NEW (107)
NEW IN BOX WATTS LUBRICATOR L606-04W 250 MAX PSI 1/2 (174)